What is a concrete batch plant?
What is concrete batching plant? Concrete batch plant is a special machine that makes concrete from fixed materials such as crushed stone, sand, cement, gravel, water and admixtures. Concrete batch plant usually consists of a mixer, material conveying system, electrical control system, etc. Ideally, a concrete mixing plant contains more components, such as mixers, cement batchers, aggregate batchers, conveyors, radial stackers, aggregate boxes, cement boxes, heaters, coolers, cement silos, control devices and other tools and machines.
Smat Machine offers a complete set of concrete batch plants for sale.
Importance of oncrete batch plant
Construction industry is inseparable from the participation of concrete. The unique properties of concrete batch plants allow batch plant concrete to be used in the construction of skyscrapers, roads, highways, sidewalks and bridges. The application of these materials requires the participation of concrete batch plants.
Concrete batch plants equivalent name
| concrete batching plant | concrete batch plant | concrete batching plants |
| batching plant concrete | batch plant concrete | batch concrete plant |
Concrete batching plant type
Concrete batch plants can be divided into different types according to different classification methods.
Concrete batching plant application type
For example, according to the purpose, it can be divided into engineering concrete batching plants (concrete batch plants used for industrial) and commercial concrete batching plants (concrete batch plants used for commercial);
| Engineering concrete batching plant | Commercial concrete batching plant |
Concrete batch plants scale type
Batching plant concrete can be divided into large, medium and small concrete batch plants according to scale;
Automatic concrete batching plant type
Concrete batch mix plant can be divided into manual, semi-automatic and fully automatic concrete mixing plants according to the degree of automation.
| Manual concrete batching plant | Semi-automatic concrete batching plant | Fully automatic concrete batching plant |
In addition to these common types of concrete batching plants, there are als
some mobile concrete batch plants and portable concrete batch plants, which are also widely used in industrial buildings.
Concrete batch plants specifications
Concrete batch plants have many types of uses, and different batching plant concrete specifications will also be different. As a manufacturer of concrete batching plants for sale, Smat can provide many types of batch concrete plants. The following are common parameters.
| Concrete batch plant Model | Production efficiency (m³/h) | Power of mixing machine (KW) | Dimensions (m) (length × width × height) | Total weight (t) | Discharging height (m) |
|---|---|---|---|---|---|
| HZS25 | 25 | 18.5 | 15×8×12 | 20 | 3.8 |
| HZS35 | 35 | 30 | 17×8×12 | 22 | 3.8 |
| HZS50 | 50 | 37 | 18×10×13 | 26 | 3.8 |
| HZS60 | 60 | 45 | 18×10×13 | 30 | 3.8 |
| HZS75 | 75 | 55 | 20×10×13 | 35 | 3.8 |
| HZS90 | 90 | 75 | 20×10×13 | 40 | 3.8 |
| HZS120 | 120 | 90 | 25×10×13 | 50 | 4.0 |
| HZS180 | 180 | 110 | 30×12×18 | 80 | 4.2 |
- Model: The model of a concrete mixing plant usually consists of letters and numbers. The letters indicate the type of mixing plant and the type of mixing main machine, and the numbers indicate the theoretical concrete output of the mixing plant per hour.
- Production efficiency: refers to the amount of concrete that the mixing plant can produce per hour, which is an important basis for selecting the model of the mixing plant.
- Mixer power: The power of the mixer determines the mixing capacity and efficiency of the mixer, and is also an important factor to consider when selecting a mixing plant.
- Dimensions: The dimensions of the mixing plant include length, width and height. These parameters determine the floor space and installation space of the mixing plant.
- Total weight: The total weight of the mixing plant includes the weight of all equipment and components. For mixing plants that need to be moved or transported, the total weight is an important consideration.
- Discharging height: The discharging height refers to the height of the mixing plant discharge port. This parameter determines the height at which the mixer truck can easily access and receive concrete.
In addition, when selecting a concrete mixing plant, other factors need to be considered, such as the accuracy and stability of the batching system, the efficiency and reliability of the conveying system, the intelligence and automation of the control system, etc. These factors will affect the production efficiency, product quality and operating cost of the mixing plant.
Mobile concrete batching plant
Mobile Concrete Batching Plant is an advanced concrete mixing equipment designed for projects that require frequent changes in construction sites. Mobile batching plant is integrated, highly mobile, and easy to install. It is usually used in small and medium-sized construction projects, road construction, bridge construction, and other projects with flexible concrete requirements. While meeting the needs of concrete production, mobile concrete batch plant can be quickly built, dismantled and transported, providing great convenience for customers.
Mobile concrete batching plant In China: Smat Machine mobile concrete batching plant combines the advanced technology and mobility of fixed mixing plants. Mobile batch plant has a highly automated control system, can achieve fully automatic or semi-automatic operation, can be quickly put into production at different construction sites, and has strong adaptability and production capacity.
Working principle of mobile batching plant
The working principle of mobile concrete mixing plant is similar to that of traditional fixed mixing plant, which is mainly composed of mixing main machine, batching system, metering system, conveying system, storage system and automatic control system. Its working process can be divided into the following steps:
Batching system:
Sand, gravel, cement and other raw materials are automatically or manually delivered to the mixer in a certain proportion through the batching machine. The quantity of each raw material is accurately controlled by the metering system.
Mixing system:
After all raw materials enter the mixing main machine, they are fully mixed under the action of high-speed rotating mixing blades to ensure the uniformity and operability of concrete. The mixing time is usually automatically adjusted by the control system to ensure that each batch of concrete meets the design standards.
Conveying system:
The mixed concrete is delivered to the designated construction site through the conveying system. Common conveying methods include hopper, belt conveyor or pumping system.
Automatic control system:
The entire mixing process is monitored and adjusted in real time through the automatic control system to ensure the stable operation of the production process, and the equipment is operated and adjusted through the touch screen or remote system.
What are the components of a concrete batching plant?
Concrete batching plants consist of several key components, which generally include:
Aggregate silo: A concrete mixer plant has an aggregate silo. It contains important ingredients in concrete production. Such as sand, crushed stone, crushed stone, etc.
Conveyor system: A concrete batching group also has a conveyor system. They ensure a steady flow of materials throughout the process.
Cement silo: A concrete plant plant has a cement silo. This is where the concrete mixer stores cement, which is the key binder in the formation of concrete. SMAT is able to provide one-piece, split, horizontal, vertical, and other types of cement silos to meet your production needs.
Mixing unit: The heart of a concrete batching plant. It mixes aggregates, cement, water, and any auxiliary materials to form the concrete mixture.
Control system: The control system of a concrete batching plant allows the operator to adjust settings. It controls the entire production process.