Stationary Concrete Batching Plant
- Theoretical Productivity: 25-180(m³/h)
- Mixer Model: JS500-1500/MAO4500/3000/2000
- Rated Input Volume: 800-4500l
- Installation Power: 65-290KW
- Overall Weight (ton): 15-101
- Theoretical Productivity: 25-180(m³/h)
- Mixer Model: JS500-1500/MAO4500/3000/2000
- Rated Input Volume: 800-4500l
- Installation Power: 65-290KW
- Overall Weight (ton): 15-101
Stationary Concrete Batching Plant For Sale
SMAT concrete batching plant is a mechanized, automated, high-efficiency, and integrated concrete mixing equipment that is widely used in concrete production projects with large quantities of work and long construction periods. SMAT has successfully exported to more than 80 countries with our technological innovation and R&D strength in the field of concrete machinery, as well as the high performance and versatility of products.
Stationary Concrete Batching Plant Common Specifications
- Theoretical Productivity: 25-180m²/h
- Type: HZS25、HZS35、HZS50、HZS60、HZS75、HZS90、HZS120
- Mixer Model (Mixer Output L): JS500/JS1000/JS1500/MA03000/2000/MA04500/3000
- Rated Input Volume: 800L/1200L/1600L/2400L/3000L/4500L
Stationary Concrete Batch Plant Specifications
SMAT has various types of concrete batching plants. Provide customized options based on your demands capacity, mixing efficiency, feeding speed, etc. These include mobile concrete batching plants, stationary concrete batching plants, belt feeding type concrete batching plants, twin shafts concrete batching plants and vertical type concrete batching plants.
| Model | HZS25 | HZS35 | HZS50 | HZS60 | HZS75 | HZS90 | HZS120 | HZS180 |
| Theoretical Productivity (m³/h) | 25 | 35 | 50 | 60 | 75 | 90 | 120 | 180 |
| Mixer Model (Mixer Output L) | JS500 | JS750 | JS1000 | JS1000 | JS1500 | JS1500 | MAO3000/2000
(SICOMA) |
MAO4500/3000
(SICOMA) |
| Mixer Power (kW) | 18.5 | 30 | 2×18.5 | 2×18.5 | 2×30 | 2×30 | 2×37 | 2×55 |
| Mixing Cycle Period (s) | 72 | 72 | 72 | 60 | 72 | 60 | 60 | 60 |
| Rated Input Volume
(Model of Batching Machine L) |
800 | 1200 | 1600 | 1600 | 2400 | 2400 | 3000 | 4500 |
| Standard Aggregate Bin Capacity (m³) | 3×3 | 3×5 | 3×8 | 4×7 | 3×12 | 4×15 | 4×15 | 4×20 |
| Category of Aggregate | 2/3 | 2/3/4 | 3/4 | 4/5 | 4/5 | 4/5 | 4/5/6 | 4/5/6 |
| Overall Weight (ton) | ≈15 | ≈18 | ≈23 | ≈40 | ≈30 | ≈68 | ≈93 | ≈101 |
| Installation Power (kW) | ≈65 | ≈75 | ≈100 | ≈110 | ≈140 | ≈160 | ≈220 | ≈290 |
Stationary Concrete Batching Plant Composition
Concrete Mixer: The concrete mixer is the heart of a concrete batching plant, and its components are crucial. Its design, quality, and performance directly determine the quality, efficiency, and lifespan of the concrete.
Batcher: The batcher is the central metering unit for concrete mixing, directly determining the quality of the concrete mix and production efficiency. The three silos are two gravel silos and one sand silo. (The two gravel silos are large and small.)
Screw Conveyor: The screw conveyor is the “artery” for powder material transportation in a concrete batching plant. Its reliability directly affects the efficiency of conveying powder materials such as cement and fly ash. For example, at Station 25, its screw conveyor has a diameter of 219mm, one 8m long and one 5.3m long, and a power of 11kW.
Cement Silo: The cement silo is the “raw material heart” of a concrete batching plant, directly impacting powder material storage safety, environmental compliance, and production continuity. For example, Station 25 has two 50-ton cement silos.
What Are The Advantages Of The Stationary Concrete Batching Plant?
Six advantages of fixed concrete mixing station
1. High Structural Rigidity
The overall steel structure utilizes finite element optimization design. The main building and silo have independent foundations. It can withstand wind loads of magnitude 10 and earthquake intensity 8. The long-term operating amplitude is less than 0.15 mm, ensuring metering accuracy and equipment lifespan. It is suitable for projects in high-intensity areas and typhoon-prone coastal areas.
2. Leading Metering Accuracy
Dual-speed coarse and fine feeders plus a three-point suspension sensor independently weigh sand, stone, cement, water, and admixtures. The system’s dynamic error is ≤±0.3%, meeting the stringent technical specifications for high-performance concrete mix proportions in high-speed rail, nuclear power, and other applications.
3. Excellent Environmental Protection and Enclosure
The fully enclosed steel structure features a covered conveyor corridor, a pulse bag filter on the silo roof, and negative pressure dust collection in the ground silo. Dust emissions are ≤10 mg/m³. The sand and gravel separation and slurry water recovery systems achieve zero emissions, making it easy to obtain national green building material certification.
4. Flexible Capacity Scale
The SMAT concrete mixing plant utilizes a twin-shaft mainframe in parallel or multi-line configuration, allowing a single station to scale up to 480 m³/h. Its large-capacity steel silo supports storage of 10,000 tons of cement and fly ash, providing continuous, uninterrupted feeding of 3,000 m³, making it suitable for pouring large foundation raft slabs in one go.
5. Intelligent Control
Based on a three-tier architecture of PLC, industrial computer, and cloud computing, it supports remote recipe distribution, energy consumption monitoring, and fault prediction. Integration with ERP and GPS scheduling enables automated material order issuance and vehicle queuing, reducing manpower by 30% and improving operational efficiency by 20%.
6. Low Operating Costs
The mainframe liner is made of high-chromium alloy ≥62 HRC with a lifespan of >100,000 m³. Centralized lubrication and maintenance-free rollers reduce maintenance costs. The dual-belt energy-saving motor with variable frequency drive achieves power consumption of ≤0.45 kWh per ton of material, significantly reducing long-term operating costs compared to mobile concrete mixing plants.
SMAT Concrete Batching Plant Partner Strength:
| Philippines | Sri Lanka | Costa Rica | Guyana | Azerbaijan |
| Indonesia | Sri Lanka | Malaysia | Kenya | Kazakhstan |
| Pakistan | Uruguay | Bangladesh | Uzbekistan | Congo |
Philippines Stationary Batching Plant Solution
SMAT Philippine customers visited the factory before purchasing the concrete mixing plant and were very satisfied with SMAT machines and services. After the customer’s friends heard about it, they bought the HZS50 concrete mixing plant together.
| Model | HZS50 |
|---|---|
| Theoretical Productivity (m³/h) | 50m³/h |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Installation Power (kW) | 65KW |
Sri Lanka Stationary Batching Plant Solution
The Sri Lankan customer purchased the concrete mixing plant for government road construction. The government construction project has extremely high requirements and requires real-time monitoring of the quality of the engineering concrete and the progress of the project. The SMAT Concrete batching plant can fully satisfy.
| Model | HZS60 |
|---|---|
| Theoretical Productivity (m³/h) | 60m³/h |
| Mixer Model (Mixer Output L) | JS1000 |
| Mixer Power (kW) | 2×18.5 |
| Installation Power (kW) | 110KW |
SMAT Online Service
- Free customized product appearance color and logo. provide ODM support.
- Adequate stock of original spare parts to ensure the smooth operation of the project.
- SMAT provides engineers with on-site installation guidance, commissioning, and training services.
- VIP groups are created for customers. If you have any questions, feel free to give feedback.
- 7*24 hours online free consulting service, including quotation, 2-3 sets of program design, Autocad &3D drawings, and on-site guidance.
- SMAT engineers have rich experience in mechanical, electrical, and civil engineering. Proficiency in English and Chinese, the common languages, ensures smooth communication with operators on site.
